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Contents

J06 – Production Planning and Controlling: Configuration Guide

1 Purpose

The purpose of this document is to describe the general configuration steps required to manually set up the configuration within the system landscape that has already been installed using the corresponding installation or configuration guides for installation.

The Building Block Configuration Guide describes how to set up the configuration of a building block manually, without the support of automated configuration tools. If you want to use BC Sets, LSMW, ECATT and CATT procedures for an automated installation process, refer to the Building Block Installation Guide of this building block

2 Preparation

2.1 Prerequisites

List dependencies with other building blocks and describe the general prerequisites that you have to fulfill to install this building block. Do not repeat preparation settings already described in other building block guides.

2.2 Uploading the Configuration Role

configuration role and assign it to your user.

This building block provides a configuration role for each SAP component that is involved in its configuration, such as SAP APO; SAP R/3, or SAP CRM. The configuration role enables you to comfortably access all transactions required for the configuration from the relevant system. The following roles are available:

Technical name	Description	File name for upload
/SMB12/J06_01I	J06 Production Planning	_SMB12_J06_01I.SAP

Essential Information.

3 Configuration

3.1 Sales and Operation Planning

3.1.1 Set Planning Plant for SOP

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S300_J06_01 - Sales & Operations Planning (SOP)
Transaction Code	SPRO
IMG Menu	Production à Sales & Operation Planning (SOP) à Master Data à Set Planning Plant for SOPà Maintain SOP Planning Plant

2. On the screen, choose the button.

3. Make the following entries:

Plnt	Plnt
BP01	X
BP02	X
BP03	X
BP0X	X

Choose Choose Material Requirements Planning

3.2.1 Define MRP Controller

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	SPRO
IMG Menu	Production à Material Requirements Planning à Master Data à Define MRP Controllers

2. On the screen, choose the button.

3. Make the following entries:

Plnt	MRPCn	Name 1	Name
BP01	工厂BP01	001	MRP控制者
BP01	工厂BP01	Y01	MRP控制者－成品
BP01	工厂BP01	Y02	MRP控制者－其他
BP02	工厂BP02	001	MRP控制者
BP02	工厂BP02	Y01	MRP控制者－成品
BP02	工厂BP02	Y02	MRP控制者－其他
BP03	工厂BP03	001	MRP控制者
BP03	工厂BP03	Y01	MRP控制者－成品
BP03	工厂BP03	Y02	MRP控制者－其他
BP0X	工厂BP0X	001	MRP控制者
BP0X	工厂BP0X	Y01	MRP控制者－成品
BP0X	工厂BP0X	Y02	MRP控制者－其他

4. Choose

Choose

3.2.2 Special Procurement Type

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	SPRO
IMG Menu	Production à Material Requirements Planning à Master Data à Define Special Procurement Type

2. On the screen, choose the button.

3. Make the following entries:

Plnt	SP type	Long Text EN	Long Text ZH	Proc type	Sp.proc.	Plnt	Direct productn	Phantom item
BP01	10	BP Consignment	BP 外部采购-寄售	F	2
BP01	20	BP External procurement	BP 外部采购	F	0
BP01	30	BP Subcontracting	BP 外部采购-分包	F	3
BP01	40	BP Stk transf (proc.fr alter.plant)	BP 库存转换(来自可选工厂的产品)	F	7	BP02
BP01	45	BP Stk transf fr plant to MRP area	BP 库存从工厂到 MRP 范围	F	7	BP02
BP01	50	BP Phantom assembly	BP 虚无装配	E	E			X
BP01	52	BP Direct prodn / collective order	BP 直接生产/收集订单	E	E		X
BP01	60	BP Phantom in planning	BP 虚拟计划	E	E
BP01	70	BP Withdrawal from alternative plant	BP 从替代工厂领料	E	E
BP01	80	BP Production in alternative plant	BP 在替代工厂生产	E	P	BP02
BP02	10	BP Consignment	BP 外部采购-寄售	F	2
BP02	20	BP External procurement	BP 外部采购	F	0
BP02	30	BP Subcontracting	BP 外部采购-分包	F	3
BP02	40	BP Stk transf (proc.fr alter.plant)	BP 库存转换(来自可选工厂的产品)	F	7	BP01
BP02	45	BP Stk transf fr plant to MRP area	BP 库存从工厂到 MRP 范围	F	7	BP01
BP02	50	BP Phantom assembly	BP 虚无装配	E	E			X
BP02	52	BP Direct prodn / collective order	BP 直接生产/收集订单	E	E		X
BP02	60	BP Phantom in planning	BP 虚拟计划	E	E
BP02	70	BP Withdrawal from alternative plant	BP 从替代工厂领料	E	E
BP02	80	BP Production in alternative plant	BP 在替代工厂生产	E	P	BP01
BP03	10	BP Consignment	BP 外部采购-寄售	F	2
BP03	20	BP External procurement	BP 外部采购	F	0
BP03	30	BP Subcontracting	BP 外部采购-分包	F	3
BP03	40	BP Stk transf (proc.fr alter.plant)	BP 库存转换(来自可选工厂的产品)	F	7	BP01
BP03	45	BP Stk transf fr plant to MRP area	BP 库存从工厂到 MRP 范围	F	7	BP01
BP03	50	BP Phantom assembly	BP 虚无装配	E	E			X
BP03	52	BP Direct prodn / collective order	BP 直接生产/收集订单	E	E		X
BP03	60	BP Phantom in planning	BP 虚拟计划	E	E
BP03	70	BP Withdrawal from alternative plant	BP 从替代工厂领料	E	E
BP03	80	BP Production in alternative plant	BP 在替代工厂生产	E	P	BP01

Choose Choose Planning Horizon for Plant

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	OMDX
IMG Menu	Production à Material Requirements Planning à Planning à MRP Calculation à Define Planning Horizon à Plant

2. On the screen, choose the button.

3. Make the following entries:

Plnt	PlHor
BP01	100
BP02	100
BP03	100
BP0X	100

Choose Choose Carry Out Overall Maintenance of Plant Parameters

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	OPPQ
IMG Menu	Production à Material Requirements Planning à Plant Parameters à Carry Out Overall Maintenance of Plant Parameters à Maintain

2. On the screen, choose the button.

3. Make the following entries:

Plnt	MRPCn	Name
BP01	001	Disponent
BP02	001	Disponent
BP03	001	Disponent

Choose 5. On the screen, choose the button.

6. Make the following entries:

Plnt	FrmPO	Fm.PR	OrdIt	Resch	Tval.	TolVa	PlHor	NR	NR	ItPRq	NR	NR	ISTRe
BP01	X	X	X	100	02	02	100	01	01	00010	01	01	0100
BP02	X	X	X	100	02	02	100	01	01	00010	01	01	0100
BP03	X	X	X	100	02	02	100	01	01	00010	01	01	0100

Purchasing proc.time	SMRPG	MPOP	PlOrd	Fr.	SelID	D	W	M	P
00	001	050	500	001	01	X	X	X
00	001	050	500	001	01	X	X	X
00	001	050	500	001	01	X	X	X

PrOrd	SOb	DPr	C	*	A	M	T	QMInL	B	A
X	X	3	E	U	U	X	X	X	X	D
X	X	3	E	U	U	X	X	X	X	D
X	X	3	E	U	U	X	X	X	X	D

ChR	Type	SNot.	ChR	L	P	S	Q
PP	YB03	X	BO		X	X	X
PP	YB03	X	BO		X	X	X
PP	YB03	X	BO		X	X	X

P	P	R	NR	OTyp	Simulative planned orders
X	X	X	01	YB02	01
X	X	X	01	YB02	01
X	X	X	01	YB02	01

Promotion period	No.rangeTot. reqs	Include restricted-use stock
000	01	X
000	01	X
000	01	X

APOrd	SN
X	X
X	X
X	X

7. Choose 8. On the screen, choose the button.

9. Make the following entries:

Plnt	SMKey	Op.Pd	Float after pro.	FloatBefProd.	Release period
BP01	000	000	000	000	000
BP01	001	010	001	002	005
BP02	000	000	000	000	000
BP02	001	010	001	002	005
BP03	000	000	000	000	000

Choose 11. On the screen, choose the button.

12. Make the following entries:

Plnt	SPT	R	Sp.proc.	Plnt	Direct productn	Phantom item
BP01	10	F	2
BP01	20	F	0
BP01	30	F	3
BP01	40	F	7
BP01	45	F	7	BP01
BP01	50	E	E			X
BP01	52	E	E		X
BP01	60	E	E
BP01	70	E	E
BP01	80	E	P
BP02	10	F	2
BP02	20	F	0
BP02	30	F	3
BP02	40	F	7
BP02	45	F	7	BP02
BP02	50	E	E			X
BP02	52	E	E		X
BP02	60	E	E
BP02	70	E	E
BP02	80	E	P
BP03	10	F	2
BP03	20	F	0
BP03	30	F	3
BP03	40	F	7
BP03	45	F	7	BP03
BP03	50	E	E			X
BP03	52	E	E		X
BP03	60	E	E
BP03	70	E	E

13. Choose 14. On the screen, choose the button.

15. Make the following entries:

Plnt	SPT	Long Text
BP01	10	Consignment
BP01	20	External procurement
BP01	30	Subcontracting
BP01	40	Stock transfer (proc.from alter.plant)
BP01	45	Stock transfer from plant to MRP area
BP01	50	Phantom assembly
BP01	52	Direct production / collective order
BP01	60	Phantom in planning
BP01	70	Withdrawal from alternative plant
BP01	80	Production in alternative plant
BP02	10	Consignment
BP02	20	External procurement
BP02	30	Subcontracting
BP02	40	Stock transfer (proc.from alter.plant)
BP02	45	Stock transfer from plant to MRP area
BP02	50	Phantom assembly
BP02	52	Direct production / collective order
BP02	60	Phantom in planning
BP02	70	Withdrawal from alternative plant
BP02	80	Production in alternative plant
BP03	10	Consignment
BP03	20	External procurement
BP03	30	Subcontracting
BP03	40	Stock transfer (proc.from alter.plant)
BP03	45	Stock transfer from plant to MRP area
BP03	50	Phantom assembly
BP03	52	Direct production / collective order
BP03	60	Phantom in planning
BP03	70	Withdrawal from alternative plant
BP03	80	Production in alternative plant

16. Choose

17. On the screen, choose the button.

18. Make the following entries:

Plnt	OG	OrdT	PrCtr	Sch.H det.	SD	Sch	Cap	Sch.H	Sch.H
BP01	2	*	*	000	01	X	X	000	000
BP01	2	PE	*	000	01			000	000
BP01	3	PP01	*	000		X		000	000
BP01	3	PP02	*	000		X		000	000
BP01	3	PP04	*	000		X		000	000
BP01	3	PPC1	*	000		X		000	000
BP01	3	PPK1	*	000		X		000	000
BP01	4	YPS4	*	000				000	000
BP02	2	*	*	000	01	X	X	000	000
BP02	2	PE	*	000	01			000	000
BP02	3	PI01	*	000		X		000	000
BP02	3	PI02	*	000		X		000	000
BP02	3	PI04	*	000		X		000	000
BP03	2	*	*	000	01	X	X	000	000
BP03	2	PE	*	000	01			000	000
BP03	3	PI01	*	000		X		000	000
BP03	3	PI02	*	000		X		000	000
BP03	3	PI04	*	000		X		000	000

Rate. horzn

Sch

Cap

RcutPlgHor.

SchedLvlBD

Adj.dates

000

SiP

%RF

000

Carry Out Overall Maintenance of MRP Groups

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	OPPQ
IMG Menu	Production à Material Requirements Planning à MRP Groups à Carry Out Overall Maintenance of MRP Groups à Maintain

2. On the screen, choose the button.

3. Make the following entries:

Plnt	MRP	Resch	PTF	PlHor	AvSS	SL	DPr
BP01	0000	000	000	000	000
BP01	0001	000	000	000	000
BP01	0002	000	000	000	000
BP02	0000	000	000	000	000
BP02	0001	000	000	000	000
BP02	0002	000	000	000	000
BP03	0000	000	000	000	000
BP03	0001	000	000	000	000
BP03	0002	000	000	000	000
BP01	0010	100	000	100	100	2	3
BP01	0040	100	000	100	100	2	3
BP01	0052	100	000	100	100	2	3

Tval.	TolVa	ChR	Consumption mode	Bwd cons. per.	Fwd cons.period	SG	RollF
00	00			000	000		0
00	00			000	000		0
00	00		2	030	002		0
00	00			000	000		0
00	00			000	000		0
00	00		2	030	002		0
00	00			000	000		0
00	00			000	000		0
00	00		2	030	002		0
02	02	PP	2	030	002	10	0
02	02	PP	2	030	002	40	0
02	02	PP	2	030	002	52	0

Int.	Type	OTyp	ISLoc	Adj.in.req	Adjust.per.for ind.reqs	SafetyTime	SafetyTime	AC
0					0		00
0					0		00
0					0		00
0					0		00
0					0		00
0					0		00
0					0		00
0					0		00
0					0		00
0		PI01			0		00
0		PI01			0		00
0		PI01			0		00

Choose Choose Define Availability of Stock

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	SPRO
IMG Menu	Production à Material Requirements Planning à Planning à MRP Calculation à Stocks à Define Availability of Stock in Transfer/Blocked Stock/Restricted Stock

2. On the screen, choose the button.

3. Make the following entries:

Plnt	Stock in transfer	Blocked Stock	Include restricted-use stock
BP01	X	X	X
BP02	X	X	X
BP03	X	X	X

Choose Choose Define Rescheduling Check

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	OMDW
IMG Menu	Production à Material Requirements Planning à Planning à MRP Calculation à Define Rescheduling Check à Plant

2. On the screen, choose the button.

3. Make the following entries:

Plnt	FrmPO	Fm.PR	OrdIt	Resch	Tval.	TolVa	QMInL	PrOrd	SNot.
BP01	X	X	X	100	02	02	X	X	X
BP02	X	X	X	100	02	02	X	X	X
BP03	X	X	X	100	02	02	X	X	X

Choose Choose Define Error Processing in Planning Run

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	SPRO
IMG Menu	Production à Material Requirements Planning à Planning à MRP Calculation à Define Error Processing in the Planning Run

2. On the screen, choose the button.

3. Make the following entries:

Plnt	MPOP	SMRPG
BP01	050	001
BP02	050	001
BP03	050	001

Choose Choose Define Range of Coverage

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	SPRO
IMG Menu	Production à Material Requirements Planning à Planning à MRP Calculation à Define Range of Coverage Profile (Dynamic Safety Stock)

2. On the screen, choose the button.

3. Make the following entries:

Plnt	Prof.	Name 1	Per.	NoPe	Type	NDay	TRC1	RoC1	TRC2	RoC2	TRC3	Min1
BP01	001		M	03	1	00	03	01	05	00	00	00
BP02	001		M	03	1	00	03	01	05	00	00	00
BP03	001		M	03	1	00	03	01	05	00	00	00

Min2	Min3	Max1	Max2	MaxCv	LA	Name
00	00	00	00	00	EN	3 days in the next month, then 5 days
00	00	00	00	00	EN	3 days in the next month, then 5 days
00	00	00	00	00	EN	3 days in the next month, then 5 days

Choose Choose Storage Cost percentage / Check Lot Sizing Procedure

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	OMI4
IMG Menu	Production à Material Requirements Planning à Planning à Lot-Size Calculation à Check Lot-Sizing Procedure

2. On the screen, choose the button.

3. Make the following entries:

LS	LS	LI	Pds	Description EN	Description ZH	Sched	Ovlpg	Number of periods
DY	O	D	0	Dynamic lot size creation	动态批量创建			0
EX	S	E	0	Lot-for-lot order quantity	直接按批订货量			0
FS	S	S	0	Fixing and splitting	固定和分解		+	0
FX	S	F	0	Fixed order quantity	固定订单数量			0
GR	O	G	0	Groff reorder procedure	Groff重订货程序			0
HB	S	H	0	Replenish to maximum stock level	补充到最大库存水平			0
MB	P	M	1	Monthly lot size	月批量	1		0
PB	P	P	1	Period lot size = posting period	期间批量 = 记帐期间			0
PK	P	K	1	Period lot size acc. to plng calendar	根据计划日历的期间批量			0
SP	O	S	0	Part period balancing	部分期间余额			0
TB	P	T	1	Daily lot size	日批量			0
W2	P	W	1	Week – 2	周 - 2	3		0
WB	P	W	1	Weekly lot size	周批量			0
WI	O	W	0	Least unit cost procedure				0

4. On the screen, choose the button.

5. Make the following entries:

Plant	Storage costs indicator	SC(%)
BP01	1	10,00
BP02	1	10,00
BP03	1	10,00
BP0X	1	10,00

Choose Choose

3.2.11 Define External Procurement

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	OMDT
IMG Menu	Production à Material Requirements Planning à Planning à Procurement Proposals à Define External Procurement

2. On the screen, choose the button.

3. Make the following entries:

Plnt	Purchasing proc.time	Sob	*
BP01	00	X	U
BP02	00	X	U
BP03	00	X	U

Choose Choose Define Line Item Number

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	SPRO
IMG Menu	Production à Material Requirements Planning à Planning à Procurement Proposals à Define Line Item Numbers

2. On the screen, choose the button.

3. Make the following entries:

Plnt	ItPRq	ISTRe
BP01	00010	0100
BP02	00010	0100
BP03	00010	0100

Choose Choose

3.2.13 Define BOM and Routing Selection

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	SPRO
IMG Menu	Production à Material Requirements Planning à Planning à BOM Explosion/Routing Determination à Define BOM and Routing Selection

2. On the screen, choose the button.

3. Make the following entries:

Plnt	SelID
BP01	01
BP02	01
BP03	01

Choose Choose Conversion Planned Order-> Prod Order

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	OPPE
IMG Menu	Production à Material Requirements Planning à Procurement Proposals à Conversion of Procurement Proposals à Define Order Type for Conversion to Production/Process Order à Plant

2. On the screen, choose the button.

3. Make the following entries:

Plnt	Type	OTyp
BP01	PP01	PI01
BP02	PP01	PI01
BP03	PP01	PI01
BP0X	PP01	PI01

Choose Choose

3.2.15 Number of Planned Order

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	OMDV
IMG Menu	Production à Material Requirements Planning à Procurement Proposals à Conversion of Procurement Proposals à Define Conversion of Planned Orders into Purchase Requisitions

2. On the screen, choose the button.

3. Make the following entries:

Plnt	PlOrd
BP01	500
BP02	500
BP03	500
BP0X	500

Choose Choose

3.2.16 Item Number of Order Type

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	OMDV
IMG Menu	Production à Material Requirements Planning à Procurement Proposals à Conversion of Procurement Proposals à Define Conversion of Planned Orders into Purchase Requisitions

2. On the screen, choose the button.

3. Make the following entries:

Object type	ItPRq
2	00010

Choose Choose

3.2.17 Activate MRP and Set Up Planning File

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	OMDU
IMG Menu	Production à Material Requirements Planning à Planning File Entries à Activate MRP and Set Up Planning File

2. On the screen, choose the button.

3. Make the following entries:

Plnt	RP
BP01	X
BP02	X
BP03	X
BP0X	X

Choose Choose Define Receipt Elements for Receipt Days' Supply

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	SPRO
IMG Menu	Production à Material Requirements Planning à Evaluation à Define Receipt Elements for Receipt Days’ Supply

2. On the screen, choose the button.

3. Make the following entries:

Plnt	P	S	Q	P	P	R	APOrd	SN
BP01	X	X	X	X	X	X	X	X
BP02	X	X	X	X	X	X	X	X
BP03	X	X	X	X	X	X	X	X

Choose Choose

3.2.19 Define Scheduling Parameters for Planned Orders

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S400_J06_01 - Material Requirement Planning (MRP)
Transaction Code	OPU5
IMG Menu	Production à Capacity Requirements Planning à Operations à Scheduling à Repetitive Manufacturing à Planning à Material Requirements Planning à Planning à Scheduling and Capacity Parameters à IMG Activities à Define scheduling parameters for planned orders

2. On the screen, choose the button.

3. Make the following entries:

Plnt	OG	OrdT	PrCtr	Sch.H det.	SD	Sch	Cap
BP01	2	*	*	000	01	X	X
BP01	2	PE	*	000	01
BP02	2	*	*	000	01	X	X
BP02	2	PE	*	000	01
BP03	2	*	*	000	01	X	X
BP03	2	PE	*	000	01

Plnt	Sch.H	Sch.H	Rate. horzn	SR	Sch	Cap	RCutPlgHor.	SR
BP01	000	000	000	02			000	03
BP01	000	000	000	02	X	X	000	03
BP02	000	000	000	02			000	03
BP02	000	000	000	02	X	X	000	03
BP03	000	000	000	02			000	03
BP03	000	000	000	02	X	X	000	03

Plnt	SchedLvlBD	Adj.dates	ST	SiP
BP01			2	000
BP01	1	2	2	000
BP02			2	000
BP02	1	2	2	000
BP03			2	000
BP03	1	2	2	000

Plnt	RL	%RF	%RF	%RF	%RF	%RF	%RF
BP01	0	0	0	0	0	0	0
BP01	0	0	0	0	0	0	0
BP02	0	0	0	0	0	0	0
BP02	0	0	0	0	0	0	0
BP03	0	0	0	0	0	0	0
BP03	0	0	0	0	0	0	0

Choose Choose

3.3 Shop Floor Control

3.3.1 Define Routing Selection ID

6. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S200_J06_01 - Shop Floor Control (SFC)
Transaction Code	OPEB
IMG Menu	Production à Basic Data à Routing à Routing Selection à Select Automatically

7. On the screen, choose the button.

8. Make the following entries:

ID	SP	TLType	Usage	Description EN	Description ZH	Stat	Description of the status
1	1	N	1	Production	生产	4	Released (general)
1	2	N	1	Production	生产	2	Released for order
1	3	2	1	Production	生产	4	Released (general)
1	4	2	1	Production	生产	2	Released for order
1	5	R	1	Production	生产	4	Released (general)
1	6	R	1	Production	生产	2	Released for order
2	1	R	1	Production	生产	4	Released (general)
2	2	R	1	Production	生产	2	Released for order
3	1	3	1	Production	生产	4	Released (general)
3	2	3	1	Production	生产	2	Released for order
4	1	2	1	Production	生产	4	Released (general)
4	2	2	1	Production	生产	2	Released for order
Q1	1	Q	1	Production	生产	4	Released (general)

Choose Choose Define Standard Values Parameters

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S200_J06_01 - Shop Floor Control (SFC)
Transaction Code	OP7B
IMG Menu	Production à Master Data à Work Centerà General Data à Standard Value à Define Parameters

2. On the screen, choose the button.

3. Make the following entries:

Parameter	Origin	Short Key Word	Key Word EN	Key Word ZH	Dimension	Standard Value	Standard Value Unit	Field Name
YB_001	1		BP Max. Capacity in KG	BP KG 最大能力	MASS	0	KG
YB_002	1		BP Max. Capacity in PC	BP PC 最大能力	AAAADL	0	ST
YB_101	2		BP Dur. Ress./Batch	BP 批量预定	TIME	0	H
YB_102	2		BP Dur. Pers./Batch	BP 批量人工	TIME	0	H
YB_103	2		BP Setup per Operation	BP 工序准备	TIME	0	H
YB_104	2		BP Setup per Batch	BP 批量准备	TIME	0	H
YB_105	2		BP Clean. per Operation	BP 工序清洁	TIME	0	H
YB_106	2		BP Clean. per Batch	BP 批量清洁	TIME	0	H
YB_107	2		BP Function Clock	BP 职能时钟	TIME	0	H
YB_108	2		BP Process Flow Rate	BP 工序流率	TIME	0	H
YB_109	2		BP Labor	BP 人工时间	TIME	0	MIN
YB_110	2	Overhead	BP Overhead	BP 费用时间	TIME	0	H
YB_112	2	Energy	BP Energy	BP 能量	ENERGY	0	KWH
SAP_01	2	Setup	Setup	准备	TIME	0	MIN
SAP_02	2	Machine	Machine	机器	TIME	0	MIN
SAP_03	2	Labor	Labor	工时	TIME	0	MIN
SAP_04	2	Op time 1	Standard value 1	标准值 1	TIME	0	MIN
SAP_05	2	Op time 2	Standard value 2	标准值 2	TIME	0	MIN
SAP_06	2	Op time 3	Standard value 3	标准值 3	TIME	0	MIN
SAP_07		Work	Work (internal proc)	工作 (内部加工)		0		ARBEI
SAP_08		Base qty	Base quantity	基本数量		1		BMSCH
SAP_09		Op. qty.	Operation quantity	工序数量		1		MGVRG
SAP_10		Duration	Other formula	其它公式	TIME	0	MIN	DAUNO
SAP_11		Splits	Operation splits	工序分解		1		SPLIM
SAP_12	6	PRT par. 1	PRT parameter 1	PRT 参数 1	AAAADL	1	LE
SAP_13	6	PRT par. 2	PRT parameter 2	PRT 参数 2	AAAADL	1	LE
SAP_14	4	User field	User field	用户字段	AAAADL	1	ST
SAP_16	5	PRT value	PRT std value	PRT 标准值		1		EWVGW
SAP_17		Number of	Number of employees	员工数		5		ANZMA
SAP_55	1	Time	Res. dep. duration	限制开发期	TIME	1	H
YB_113	2	Machine	BP Machining Time	BP 机器时间	TIME	0	MIN
YB_114		Op. qty.	Operation quantity	BP 工序数量		1		MGVRG
YB_115		Base qty	Base quantity	BP 基本数量		1		BMSCH
YB_116		Splits	Operation splits	BP 工序分解		1		SPLIM

Choose Choose Define Standard Value key

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S200_J06_01 - Shop Floor Control (SFC)
Transaction Code	OP19
IMG Menu	Production Planning for Process Industries à Master Data à Resource à General Data à Standard Value à Define Standard Value Key

2. On the screen, choose the button.

3. Make the following entries:

SVK	Text EN	Text ZH	Params.	Params.	Params.	Params.	Params.	Params.
YB01	BP: Batch M/P + Setup/Cleaning	BP 批量生产及准备	YB_103	YB_101	YB_102	YB_105	YB_110
YB02	BP: Cont. M/P + Setup/Cleaning	BP 连续生产及准备	YB_103	YB_107	YB_108	YB_109	YB_105	YB_110
YB03	Process Manufacturing Energy	BP 流程式制造能量	YB_112
YB04	BP Normal production	BP 常规生产	YB_103	YB_113	YB_109
SAP0	No standard values	无标准值
SAP1	Normal production	常规生产	SAP_01	SAP_02	SAP_03
SAP2	Variable production	可变化的生产	SAP_01	SAP_02	SAP_03	SAP_04	SAP_05	SAP_06

Choose Choose Determine Person Responsible

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S200_J06_01 - Shop Floor Control (SFC)
Transaction Code	SPRO
IMG Menu	Production à Basic Data à Work Center à General Data à Determine Person Responsible

2. On the screen, choose .

3. Make the following entries:

Plnt	Res	Name	Name
BP01	001	Person Responsible 001	工作中心负责人001
BP01	A	Person Responsible A	工作中心负责人A
BP02	001	Person Responsible 001	工作中心负责人001
BP02	A	Person Responsible A	工作中心负责人A
BP03	001	Person Responsible 001	工作中心负责人001
BP03	A	Person Responsible A	工作中心负责人A

Choose Choose Define Formulas for Work centers

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S200_J06_01 - Shop Floor Control (SFC)
Transaction Code	OP54
IMG Menu	Production à Master Data à Work Centerà Costing à Define formulas for work centers

2. On the screen, choose the button.

3. Make the following entries:

Formula Key	Text EN	Text ZH	Formula	Generate	Allowed for Costing	Work Center for req.	Allowed for sched.
YB_001	M: Reqmt with YB	BP M 需求时间	( SAP_09 DIV ( SAP_08 ) + 1 ) * YB_101			
YB_002	PP: Reqmt with YB01	BP P 需求时间	( SAP_09 DIV ( SAP_08 ) + 1 ) * YB_102			
YB_003	M: Duration YB01	BP M 过程	YB_103 + ( ( SAP_09 DIV ( SAP_08 ) + 1 ) * YB_101 ) + YB_105				
YB_004	P: Duration YB01	BP P 过程	YB_103 + ( ( SAP_09 DIV ( SAP_08 ) + 1 ) * YB_102 ) + YB_105				
YB_005	M: Reqmt setup	BP M 准备	YB_103			
YB_006	P: Reqmt cleanout	BP P 清洁时间	YB_105			
YB_007	M: Reqmt with YB02	BP P 需求时间	YB_108 + ( YB_107 * SAP_09 / SAP_08 )			
YB_008	P: Reqmt with YB02	BP P 需求时间	YB_109 + ( YB_107 * SAP_09 / SAP_08 )			
YB_009	M: Duration YB02	BP M 需求时间	YB_103 + YB_108 + ( YB_107 * SAP_09 / SAP_08 ) + YB_105				
YB_010	Duration YB02	BP 过程	YB_103 + YB_109 + ( YB_107 * SAP_09 / SAP_08 ) + YB_105				
YB_011	Energy	BP 能量	( ( ( SAP_09 / SAP_08 ) + 1 ) * YB_112 )			
SAP001	Prod.: Setup time	生产: 准备时间	SAP_01				
SAP002	Prod.: Machine time	生产: 机时	SAP_02 * SAP_09 / SAP_08 / SAP_11				
SAP003	Prod.: Labor time	生产: 工时	SAP_03 * SAP_09 / SAP_08 / SAP_11				
SAP004	Proj:Netw/Maint.Time	预测: 内部加工时间	SAP_10				
SAP005	Prod: Setup rqmts	生产:准备需求	SAP_01 * SAP_11			
SAP006	Prod.: Machine rqmts	生产:机器需求	SAP_02 * SAP_09 / SAP_08			
SAP007	Prod.: Labor rqmts	生产:工时需求	SAP_03 * SAP_09 / SAP_08			
SAP008	Proj:RqmtsNetwkMaint	生产: 内部加工需求	SAP_07			
YB_012	BP Setup time	BP 准备时间	YB_103				
YB_013	BP Machine time	BP 机时	YB_113 * YB_114 / YB_115 / YB_116				
YB_014	BP Labor time	BP 工时	YB_109 * YB_114 / YB_115 / YB_116				

Choose Choose

3.3.6 Define Control Keys

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S200_J06_01 - Shop Floor Control (SFC)
Transaction Code	OPJ8
IMG Menu	Production ® Shop Floor Control ® Master Data ® Routing Data ® Define Control Keys

2. On the screen, choose the button.

3. Make the following entries:

Control Key	Description EN	Description ZH	Scheduling	Det. Cap. Requirements	Insp. Char. required	Aut. Goods receipt	Cost
YB01	BP Process Manufacturing	BP 流程式制造	X	X			X
YB02	BP Process Manufacturing with inspection	BP 具有检验功能的流程式制造	X	X	X		X
YB03	BP Process manuf. with autom. goods receipt	BP 具有自动货物接收功能的流程式制造	X	X		X	X
YB04	BP Process Manufacturing with autom. GR(HU)	BP 工艺路线/参照工序集 - 内部加工	X	X			X
YB05	BP Routing/Ref. op. set - external proc.	BP 工艺路线/参照工序集 - 外部加工	X				X

Choose Choose Define Scheduling Margin Key

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S200_J06_01 - Shop Floor Control (SFC)
Transaction Code	SPRO
IMG Menu	Production à Shop Floor Control à Operations à Scheduling à Define Scheduling Margin Key

2. On the screen, choose the button.

3. Make the following entries:

Plnt	SMKey	Op.Pd	Float after pro.	FloatBefProd.	Release period
BP01	000	000	000	000	000
BP01	001	010	001	002	005
BP02	000	000	000	000	000
BP02	001	010	001	002	005
BP03	000	000	000	000	000
BP03	001	010	001	002	005

Choose Choose Define Reasons for Variances

1. To carry out the activity, choose one of the following navigation options:

SAP <System> Role Menu	User menu à J06 Production Planning à Installation à /SMB12/S200_J06_01 - Shop Floor Control (SFC)
Transaction Code	OPK5
IMG Menu	Production à Shop Floor Control à Operations à Confirmation à Define Reasons for Variances

2. On the screen, choose the button.

3. Make the following entries:

Plnt	Cause	LA	Description EN	Description ZH
BP01	0001	EN	Machine malfunction	BP 机器故障工厂BP01
BP01	0002	EN	Operating error	BP 操作错误工厂BP01
BP01	0003	EN	Defective material	BP 有缺陷物料工厂BP01
BP02	0001	EN	Machine malfunction	BP 机器故障工厂BP02
BP02	0002	EN	Operating error	BP 操作错误工厂BP02
BP02	0003	EN	Defective material	BP 有缺陷物料工厂BP02
BP03	0001	EN	Machine malfunction	BP 机器故障工厂BP03
BP03	0002	EN	Operating error	BP 操作错误工厂BP03
BP03	0003	EN	Defective material	BP 有缺陷物料工厂BP03

Choose Choose Back.